Behind the Seams: JAG Denim
23 Apr 2025
At JAG, environmental and social responsibility isn’t just a promise—it’s the foundation of everything we do. Since 1972, we’ve been committed to making denim better—not just for you, but for the planet. That’s why we’re proud to take you behind the seams of our denim production, offering a transparent look at the people, processes, and values that shape every piece we create.
The Denim Journey: From Mill to Market
Every pair of JAG jeans tells a story—a story of craftsmanship, care, and conscious choices. Our Australian design and production team recently travelled to Zhuhai, China, to meet the skilled artisans who bring our denim to life. From fabric weaving to final stitching, we immersed ourselves in every stage of the journey, ensuring that our high standards of quality, ethics, and sustainability are upheld at every turn.
We believe you deserve to know where and how your denim is made. Here’s a closer look at the process that transforms raw cotton into your favourite jeans.



Step 1: From Cotton to Yarn
It begins with carefully sourced raw cotton. The fibers are cleaned, carded, and spun into strong, refined yarn through multiple stages—drawing, roving, and spinning—to ensure uniformity, strength, and durability.
Step 2: Dyeing & Weaving
The yarn is dyed in layers of rich indigo, with darker shades achieved through multiple dips. After drying, it’s woven into denim fabric using tightly packed indigo warp and white weft threads, creating the iconic denim look and feel.

Step 3: Cutting & Sewing
Once the fabric is ready, it’s delivered in rolls to the factory. Each pair of jeans is made from 15 precisely cut pieces—pockets, leg panels, waistbands, and belt loops—sewn together on an industrial assembly line by expert hands.
Step 4: Washing & Finishing
Depending on the desired style, jeans may be pre-washed for softness or stone-washed with pumice stones for a vintage vibe. Treatments like sandblasting and ozone washing add texture and authentic fades, all while keeping our environmental impact low.



OUR COMMITMENT TO RESPONSIBLE DENIM
We’ve redefined the way denim is made—cutting waste without cutting corners. Here’s how we’re working towards a more sustainable future:
Less Water, More Impact: Our on-site water recycling system keeps consumption low.
Smarter Energy Use: The Hanger Dry system significantly reduces dryer time, saving power.
Better Tech, Fewer Chemicals: Latest tech used for production to minimise chemical application.
Locally Sourced, Lower Footprint: Our fabrics and trims come from nearby, reducing transportation emissions.
Dyes That Do Less Harm: We use Austex dyes for a lower environmental impact across the board.


BEHIND EVERY SEAM
This journey to Zhuhai wasn’t just about quality control—it was about connection. Meeting the people behind our denim deepened our appreciation for their craftsmanship and strengthened the partnerships that make JAG denim what it is today.
At JAG, transparency is woven into everything we do. From mill to market, every decision we make is guided by our responsibility values. Because better denim starts with better practices—and you deserve to wear jeans you can feel proud of.